IS 5530 : 2005 Recommendations for Production, Rectification and Repair of Steel Castings by Metal Arc Welding Process

UDC 621.791.753 : 669.14 - 14 MTD 11

Reaffirmed 2023

1 SCOPE

1.1 This standard specifies requirements for metal arcwelding of steel castings, when it is used:

a) as a part of normal production process,

b) to rectify a casting before it is put into service,and

c) to repair a casting that has been in service.

1.2 It does not cover the welding of complete castingsinto a fabrication, nor the surface deposition of weldmetal for applications, such as corrosion resistance orhard facing.

1.3 This standard primarily covers the manual metalarc welding of steel castings given in Table 1, butguidance for use of other processes has been given insome clauses. Other fusion welding processes may beused with suitable modification and/or additions to therequirements specified.

2 References

The standards listed in Annex A contain provisionswhich through reference in this text, constituteprovisions of this standard. At the time of publication,the editions indicated were valid. All standards aresubject to revision and parties to agreements based onthis standard are encouraged to investigate thepossibility of applying the most recent editions of thestandards.

  IS No.                      Title
IS 276 : 1978 Specificationfor austeniticmanganese
steel castings (third revision)
IS 307 : 1966 Carbon dioxide (second revision)
IS 812 : 1957 Glossary of terms relating to welding
and cutting of metals
IS 814 : 2004 Covered electrodes for manual metal
arc welding of carbon and carbon
manganese steel (fifth revision)
IS 1030 : 1998 Specification for carbon steel castings
for general engineering purposes
(fifth revision)
IS 1182 : 1983 Recommended practice for radiographic
examination of fusion welded
butt joints in steel plates (second
revision)
IS 1395 : 1982 Specification for low and medium
alloy steel severed electrodes for
manual metal arc welding (third
revision)
IS 2644:1994 Specification for high tensile steel
castings (fourth revision)
IS 2707 : 1996 Specification for carbon steel
castings for surface hardening (fourth
revision)
IS 2708 : 1993 Specification for 1.5 percent
manganese steel castings (third
revision)
IS 2856 : 1999 Specification for carbon steel castings
for pressure containing parts suitable
for fusion welding (fourth revision)
IS 2985 : 1990 Specification for steel castings for
ships structure (third revision)
IS 2986 : 1990 Specification for steel castings for
marine engines and boilers (third
revision)
IS 3038 : 1992 Specification for alloy steel castings
for pressure containing parts suitable
for high temperature service (third
revision)
IS 3444 : 1999 Specification for corrosion resistant
alloy steel and nickel based castings
for general applications (third
revision)
IS 3600 (Part 9): Method of testing fusion welded
1985 joints and weld metal in steel: Part 9
Macro and micro examination(second
revision)
IS 3613 : 1974 Specification for acceptance tests
for wire-flux combinations for
submerged arc welding of structural
steels (first revision)
IS 3657 : 1978 Radiographic image quality indicators
(first revision)
IS 4491 : 1994 Specification for steel castings of
high magnetic permeability (third
revision)
IS 4522 : 1986 Specification for heat resistant alloy
steel and nickel base castings (second
revision)
IS 4896 : 1992 Specification for one-percent
chromium steel castings for resistance
to abrasion (second revision)
IS 4898 : 1989 Specification for steel castings for
case conforming (second revision)
IS 4899 : 1999 Specification for ferritic steel
castings for use at low temperature
IS 5206 : 1983 Covered electrodes for manual metal
arc welding of stainless steel and
other similar high alloy steels (first
revision)
IS 5522 : 1992 Stainless steel sheets and strips for
utensils (second revision)
IS 5760 : 1998 Argon, compressed and liquid -
specification (second revision)
IS 5856 : 1991 Specification for corrosion and heat-
resistingchromium nickel steel solid
welding rods and bare electrodes
(first revision)
IS 6419 : 1996 Welding rods and bare electrodes for
gas shielded arc welding of structural
steel (first revision)
IS 6560 : 1996 Specification for molybdenum and
chromium molybdenum low alloy
steel welding rods and bare electrodes
for gas shielded arc welding (first
revision)
IS 7280 : 1974 Specification for bare wire electrodes
for submerged arc welding of
structural steel
IS 7806 : 1993 Specification for ferritic and austenitic
steel castings for high temperature
service (second revision)
IS 7899 : 1992 Specification for low alloy steel
castings suitable for pressure Service
(second revision)
IS 9541 : 1987 Specification for cast CTC segments
(first revision)
IS 9595 : 1996 Metal arc welding of carbon and
carbon manganese steels -
Recommendations (first revision)
(superseding IS 6227)
IS 10343 : 1999 Specification for carbon and low
alloy steel investment castings for
general applications (second revision)
IS 10774 : 1993 Specification for corrosion resistant
high alloy steel and nickel base
investment castings for general
applications (first revision)
IS 11286 : 1995 Specification for corrosion resistant
high alloy steel nickel base and cobalt
base investment castings for severe
applications (first revision)